Install Your Own DIY Air Conditioning: MR COOL Mini Split in 4 Hours!

Transform Your Home Comfort: A Step-by-Step Guide to Installing a Mr. Cool 24,000 BTU Ductless Mini-Split Air Conditioning and Heating System

For many homeowners, the idea of installing a central air conditioning and heating system can seem like a daunting, if not impossible, task. The vision often involves heavy machinery, specialized tools, and the presence of professionals who charge significant fees for their expertise. However, what if I told you that you can ditch that clunky window air conditioner and install your very own 24,000 BTU air conditioning and heating system, specifically a Mr. Cool ductless mini-split unit, in less than four hours? Sounds impossible? Stick around, as this comprehensive guide walks you through how we transformed my friend’s remodeled 1,300-square-foot basement with thick, nearly 18-inch walls, into a comfortable haven without breaking a sweat—almost.

Introduction to the Mr. Cool Ductless Mini-Split System

Before diving into the nuts and bolts of the installation process, let’s get to know the star of our show: the Mr. Cool ductless mini-split air conditioning and heating system.

This system, like most mini-splits, offers two main components:

  1. The Condenser (Outdoor Unit): This unit is responsible for transferring heat during both heating and cooling cycles.
  2. The Air Handler (Indoor Unit): This part hangs on your wall and disperses the conditioned air inside your home.

One of the key advantages of mini-split systems is the elimination of ductwork, simplifying the installation process significantly. Furthermore, the system comes pre-charged with refrigerant, meaning you don’t need specialized knowledge about handling refrigerants—making it the perfect DIY installation project.

Selecting Optimal Installation Sites

Choosing the right location for both the condenser and the air handler plays a crucial role in the efficacy of the system:

  • Outdoor Condenser: Given the 20-foot lines that connect the indoor and outdoor units, pick a spot where the condenser can rest on a stable base and have ample airflow. For our project, we had to relocate a shrub but eventually found the perfect spot.
  • Indoor Air Handler: This should be in a central location within the basement for even air distribution. Use the provided cardboard template to simplify the process of marking the screw holes and the large hole for the hoses and cables.

Preparing for Installation: Drilling the Wall

Upon determining the optimal sites, the next step involves drilling a hole to connect the two units. This may sound intimidating, especially if you are dealing with thick concrete walls, but here’s how we tackled it:

  1. Using the Hole Saw: Start by using the included hole saw to cut through the drywall. Immediately beneath, we encountered a stud. It’s crucial to verify that drilling won’t hit any wires or pipes.

  2. Removing the Stud: The provided hole saw can cut both wood and metal. Hence, we cut through the stud, ensuring it was not load-bearing.

  3. Concrete Drilling: This part is tricky. You’ll need a specialized concrete bit and drill. Start drilling slowly and let the bit do the work. As the bit gets to its full depth, remove it to clear the core. Use a bar to break and extract the core, and repeat until the hole is complete.

Mounting the Indoor Air Handler

Once the hole is through, it’s time to mount the inner unit:

  • Bracket Installation: Using toggle bolts, affix the mounting bracket to the wall ensuring the significant load is adequately supported. The bolts should be kept a bit loose initially to allow final alignment before tightening.
  • Connecting the Hoses: Carefully bend and feed the hoses and cables through the hole, ensuring they align correctly before pressing the unit into place.

Setting Up the Outdoor Condenser

With the indoor unit mounted, let’s focus on the condenser:

  • Placing the Condenser: Position it on the pad and check for levelness. Adjust the pad if necessary.
  • Connecting the Lines: Unroll and gently feed the hoses and cables through the hole. The lines may need slight bending but avoid creating kinks.

Vital Connections: The Refrigerant Lines

The key to a successful mini-split installation is in the details of connecting the refrigerant lines. Let’s break it down:

  • Hand Tighten First: Start the connections by hand to avoid cross-threading the delicate threads.
  • Double Wrench Technique: Use two wrenches—one to hold the fitting on the condenser and the other to tighten the line. This method prevents the entire pipe from twisting.

Releasing the Refrigerant

With the lines secured, it’s time to allow the refrigerant to flow into the system:

  • Valve Activation: Remove the brass caps to access the valves and use an Allen wrench to turn these until they bottom out. This releases the refrigerant into the lines.

Ensuring a Leak-Free System

Leak checks are paramount. Here’s how to do it:

  • Soapy Water Test: Spray soapy water on the connections and watch for bubbles, which indicate leaks. In our case, no bubbles equaled success.

Electrical Connections

Now, for the electrical part:

  • Inside Unit Power: The indoor unit doesn’t require dedicated power; it’s powered via a cable running to the condenser.
  • Main Power Connection: The outdoor unit connects to a 220V power supply. Some Mr. Cool units are available in a 120V variant simplifying this step.

Final Steps: Adding Convenience with Smart Control

With the mechanical installation complete, add convenience features:

  • Remote Control: Insert batteries into the remote and test.
  • Smart Module: This optional module allows control via an app or smart home devices like Alexa.

Testing and Fine-Tuning

Turn the system on and check the following:

  • Sound Levels: The indoor unit is extremely quiet, a notable feature of the Mr. Cool system.
  • Airflow and Temperature: Within seconds, the unit should blow ice-cold air, effectively lowering the room’s temperature.

Completing the Setup

Ensure all hoses are neatly wrapped and secured. The Mr. Cool kit provides everything needed, but you may wish to secure the hoses, especially if they dangle outside or near a wall where they could be damaged.

Budget-Friendly and Efficient

This entire setup cost just over $2,000, with professional quotes in the $5,000-$6,000 range, showcasing significant savings and minimal wait time. The Mr. Cool 24,000 BTU system not only provides effective heating and cooling but also empowers homeowners with its DIY-friendly installation.

Conclusion

Our journey from contemplating the impossibility of self-installed central air conditioning to successfully setting up and running a Mr. Cool ductless mini-split system has been rewarding. By following the steps outlined, combined with patience and attention to detail, you too can achieve a professional-grade installation and enjoy superior home comfort without professional fees or prolonged waiting periods.

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